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Up to speed?
Great, Let’s get going.
Block molds (mine are made from 2x6s and scrap siding)
Paper (used of course)
Shredded plastic (if you want)
95 lb bag of cement (cement not concrete- no rocks or sand in the mix)
1. Set out your molds. You will need enough flat space to drive over them and pull your truck and the mixer in all the way front of the molds.
2. Fill the mixer 3/4 full with water. I just eyeball it.
3. Put in the paper/plastic. I use about 75 lbs.
4. Add the bag of cement. You don’t need to open it, just toss it in.
5. Cover the mixer securely. This is very important. Just think of what happens when you have a blender top malfunction and multiply it by 100… I use a canvas tarp with a cargo strap.
6. Drive slowly- 5-10 mph for one mile. The mixer will chop up the paper into a pulp and mix it with the water and cement.
7. Empty the slurry into the molds. If you got the mix right you should be able to open the drain, fill some blocks, close it, pull forwards a bit, repeat. If the papercrete is too thick there’s some shoveling in your near future. Sometimes I use a plunger to force it through too. I get about 45 blocks per batch.
8. Remove the molds. I do this right away. I want as much air flow as possible.
9. Wait a few days for the blocks to dry.
10. Stack the blocks under cover to dry further. I like to wait a couple weeks before using them.
11. Do it again and again until you have several pallets stacked with bricks and your year’s supply of paper trash is gone. That’s 10-15 batches for me. I usually have to go to the recycling center to pick up more paper to boot.
Now go make something cool and send us a picture.
Next time: building with papercrete blocks.
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